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Cemented carbides and theirs effective use
Baran, Jan ; Prokop, Jaroslav (referee) ; Humár, Anton (advisor)
The diploma work deals with comparison of sintered carbides in product assortment of Pramet Tools a.s., Sandvik-Coromant and Ceratizit companies in term of their cutting speed, feed and depth of cut for the turning operation. The comparison of cutting parameters is made for P, M, K, N, S and H groups. For better comparison there are always two sintered carbides from each of the manufacturers mentioned for each of the groups P, M, K. They are mentioned for groups N, S and H only if they are suggested by the manufacturer.
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Production of gear wheels with using dividing head
Cicha, Tereza ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The aim of this work is to characterize the production of gear wheels with using dividing head and also to produce the gear wheel by this method. The theoretical part of the bachelor thesis contains an overview of the machining methods for the production of gears and their characteristics. Theoretical chapters also contain a detailed description of the the production of gear wheels with using dividing head and materials used for the production of single gear tooth cutters. The aim of the practical part is to design, calculate and produce the gear wheel with using dividing head. The conclusion of the thesis is the overall summary and evaluation of the calculated data.
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Turning of main steels
Svoboda, Kryštof ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The main theme of the thesis deals with turning of main steels. The basic quantities, force load during turning and geometry of knife with splinter shape are explained in introduction part. Followed by brief overview of instrumental materials. For main steels there is perform an analysis of mechanical and physical properities, alloying elements and their application. In final part there is selection of several replaceable cutting inserts suitable for main steels.
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Production of gears by hobbing
Ivánek, Radim ; Kalivoda, Milan (referee) ; Jaroš, Aleš (advisor)
The aim of this study is to compare the manufacturing costs and times of a gear hobbing process. The theoretical part of the thesis is aimed to describe the gears hobbing manufacturing process, their characteristics and this way used processing materials. The practical part of the thesis is comparing the manufacturing gear hobbing costs and machining times using high-speed steel tools to sintered carbides tools in line manufacturing. This study evaluates and rationalizes all the found and calculated data.
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The durability of cutting inserts during face milling
Spáčil, Radek ; Slaný, Martin (referee) ; Jaroš, Aleš (advisor)
The bachelor thesis deals with the wear of cutting tools in the form of cutting inserts during face milling. The thesis is divided into two parts. The first part is a form of search which describes milling technology and also includes progressive milling method HFC. The next chapter describes the types of using cutting materials with greater emphasis on sintered carbides. The third chapter deals with the basic methods of coating. The experimental part of bachelor thesis gives a description of used material, tool, machine, and the experimental progress. The aim of the experiment was to compare the durability and to compile the action of forces for cutting inserts. The experiment has shown that the cutting force increases as wear level increases.
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Optimalization of cutting process for machining of aluminium profile on CNC centre
Král, Ondřej ; Fiala, Zdeněk (referee) ; Jaroš, Aleš (advisor)
This master‘s thesis deals with the suggestion of suitable tools for milling aluminum alloys profiles for the construction of aperture fillings and their aplication to a CNC machining center for increasing the efficiency of the cutting process. The first part of the thesis is focused on the description of the company and the workplace of production of aluminum alloys constructions. The following pages contain description of standardized products, which are used to identify the test profile that is part of the experimental verification. Next part of this thesis is characteristic of aluminum alloys and tool materials suitable for their machining. Second part of this work contains an analysis of the current state, suggestion of new cutting tools and their application to the production proces. At the end of this thesis there is the technical-economic evaluation that deals with the time and economic savings of the applied design.
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Technological, economical and ecological aspects of mist lubrication
Tlapák, Michal ; Sedlák, Josef (referee) ; Píška, Miroslav (advisor)
The assessment of MQL technology application in reaming process was elaborated in this diploma work. The evaluation of energy intensity was carried out in terms of specific cutting force during reaming of austenitic stainless steel work piece by using HSS reamers. The comparison of economic costs in the case of the application of MQL technology in production was made. Confrontation of oil mist removal principles. At the conclusion the evaluation of ecological benefits for the environment and the positive influence on the working environment cleanness was defined.
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A Cutting Tool for Drilling of Constructional Materials
Stavinoha, Petr ; Zouhar, Jan (referee) ; Píška, Miroslav (advisor)
This thesis deals with the analysis of drilling technology of building materials and design of drilling tools. The thesis analyzes a given cutting materials and usability their applications for drilling of building materials. Further, the thesis deals with the creation of 3D model of drilling tool in SolidWorks environment and preparation of CNC program for cutting centre SP 208 SY which is controlled by Sinumerik system.
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Proposal for methodology of testing sintered carbide cutting tools during high feed milling
Frank, Ondřej ; Binder, Martin (referee) ; Sedlák, Josef (advisor)
The aim of the bachelor thesis is to evaluate and compare the properties of a selected type of milling cutter from the company Dormer Pramet, s.r.o. and several competing milling cutters with replaceable inserts for high feed milling. The first part deals with an introduction to the issue of high feed milling and the characteristics of replaceable inserts made of sintered carbides. The second part of the thesis deals with the description of selected types of milling cutters used in experimental tests, the characteristics of machined materials and used instrments. The third main part deals with the measurement and results of the performed cutting tests. In the end, the results are evaluated in the technical-economic evaluation.
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Machinability testing of the UmCo50 alloy
Chladil, Jan ; Kolomý, Štěpán (referee) ; Zemčík, Oskar (advisor)
The diploma thesis deals with the problem of machining of refractory and corrosion resistant alloys with a focus on the superalloy UMCo-50. The thesis discusses the properties of suitable cutting materials for turning superalloys, with emphasis on coated sintered carbides, which form the most numerous group of cutting materials. The basic factors that directly affect not only the durability of the cutting edge but also the machinability of the materials are described, together with the manifestations of cutting edge wear. Subsequently, using the theoretical knowledge, an experiment is designed to qualify the machinability of the mentioned superalloy, while maintaining compatibility with the tests already carried out.
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